Manufacturers in the high-performance cohort captured in our latest survey are using real-time monitoring to aggregate metrics and gain a degree view of manufacturing operations accessible from any mobile or handheld device. Manufacturers are prioritizing real-time monitoring to attain the goals of increasing product quality, reducing time-to-market and attaining faster revenue growth. This month IQMS interviewed manufacturers in North America to understand the current and plans for analytics and manufacturing intelligence, mobility, quality and real-time monitoring. Improving product quality and increasing Overall Equipment Effectiveness OEE by being able to better track machine utilization, scrap and downtime reporting is also a high priority. Improving product quality, reducing order turn-around times, keeping sales, manufacturing, and engineering tightly coordinated, having greater flexibility to take on short production runs and succeeding with new product launches are the five characteristics of the highest performing manufacturers based on the latest IQMS survey.
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- 6 ways to improve smart manufacturing with real-time monitoring
- Production Planning & Scheduling
- 5 ways to measure manufacturing equipment efficiency
- Manufacturing Service & Support
- Simple Manufacturing Tips to Speed Up Production and Cut Costs
- 6 Ways Mobile Devices Can Modernize Manufacturing Task Management
- Free resources and fresh perspectives on OEE.
- Real-Time Monitoring Fuels IoT Growth In Manufacturing
- Scheduling (production processes)
6 ways to improve smart manufacturing with real-time monitoringVIDEO ON THE TOPIC: Manufacturing Medical Device Packaging in Brentwood's Clean Room
Manufacturers in the high-performance cohort captured in our latest survey are using real-time monitoring to aggregate metrics and gain a degree view of manufacturing operations accessible from any mobile or handheld device.
Manufacturers are prioritizing real-time monitoring to attain the goals of increasing product quality, reducing time-to-market and attaining faster revenue growth. This month IQMS interviewed manufacturers in North America to understand the current and plans for analytics and manufacturing intelligence, mobility, quality and real-time monitoring. Improving product quality and increasing Overall Equipment Effectiveness OEE by being able to better track machine utilization, scrap and downtime reporting is also a high priority.
Improving product quality, reducing order turn-around times, keeping sales, manufacturing, and engineering tightly coordinated, having greater flexibility to take on short production runs and succeeding with new product launches are the five characteristics of the highest performing manufacturers based on the latest IQMS survey.
The high-performance cohort is quick to aggregate metrics and gains a degree view of all shop floors, often having real-time availability of Overall Equipment Effectiveness OEE across multiple production lines.
The graphic below from our survey shows the importance of real-time monitoring approaches over the next 12 months.
Manufacturing is now a digitally driven business where data, insights, and intelligence have become the most valuable asset a company has. Real-time data quickly transformed into actionable intelligence is eliminating cost and job overruns, improving production line productivity, reducing product defects and increasing quality, extending equipment life, and understanding customer requirements better than before. Manufacturers comprise the most data prolific industry on the planet, generating on average 1.
Each faces the competitive challenge of making the most of the data have. Our latest survey results show manufacturers are very goal- and outcome-driven in their adoption of IoT as a real-time monitoring technology. Being digitally-driven businesses, manufacturers are adopting IoT faster than many other industries as the recent Capgemini study, Unlocking The Business Value of IoT in Operations , illustrates below. Capgemini interviewed senior executives from over global organizations who are already implementing IoT initiatives.
Environmental monitoring, smart metering, renewable plants supervision and inventory intelligence are among the top areas IoT can deliver the most value for in Additional areas where IoT has the greatest potential to deliver value include improving operator productivity in production plants, improving the accuracy of warehouse management and inventory monitoring, reducing non-technical operations losses and enabling smart product tracking.
The following grid compares the benefits from IoT implementation by payback period of investment. Capgemini predicts IoT will contribute to Manufacturing Intelligence and Product Quality Optimization gaining adoption over the long-term. Louis also teaches MBA courses in international business, global competitive strategies, international market research, strategic planning and market research. Tweet Like Plus Share.
Real-Time Monitoring Is At An Inflection Point Manufacturing is now a digitally driven business where data, insights, and intelligence have become the most valuable asset a company has.
Improved offline and online condition analysis using richer data sets generated from IoT sensors and advanced analytics, big data and machine learning applications that can produce time-based analysis of machine cycles, cycle time performance and assist in optimizing production scheduling and manufacturing operations. Pattern recognition based on machine-level data that can predict product quality problems, machine stability, and reliability, and verify OEE levels.
Predictive maintenance metrics to the machine level including condition monitoring, frequency analysis, kurtosis and greater accuracy to drive maintenance, repair, and overhaul MRO. Post Tagged: iot , real time data. Louis Columbus.
Partnering With Your Patients January Cutting-edge information for the prosthetics, orthotics, pedorthics, and allied healthcare professions. Information and resources designed to help people navigate the physical, emotional, financial, and social transitions they may experience following an amputation. Marketing your practice is now fast, easy and affordable! During the question and answer discussions that usually follow my presentations, I continue to come across questions related to manufacturing that are shared by many companies in our industry.
Production Planning & Scheduling
Real-time monitoring can provide the end-to-end visibility across production centers that medical device manufacturers need to excel. However, instead of attempting to capture every one of the many diverse data streams their operations produce, manufacturers successfully making progress on their smart manufacturing initiatives take a focused, precise approach to capturing data. To support these efforts, they increasingly rely on real-time monitoring. Other reasons cited for adopting real-time monitoring included improving schedule accuracy, achieving better levels of inventory control and improving order cycle times. By far, the most frequently mentioned benefit of real-time process monitoring is its ability to capture data on why bottlenecks are happening and why. There was also mention of cycle times, perfect order performance, yield rates by the process and return material authorization RMA rate drops — suggesting that real-time monitoring can provide the truest measure of machinery yield.
5 ways to measure manufacturing equipment efficiency
The Big Idea — Lean has a very extensive collection of tools and concepts. Surveying the most important of these, understanding both what they are and how they can help is an excellent way to get started. One way to start is to survey the most important lean tools, with a brief description and short explanation of how each tool can improve your manufacturing operations. If a tool captures your interest or resonates with you in some way — explore it further to decide if it is something to pursue now…or later. Many of these tools can be successfully used in isolation, which makes it much easier to get started.
When you are responsible for the operations of a factory production line or the maintenance of production equipment, you are balancing the cost-quality-time-triangle. Your goal is to minimize cost and to maximize throughput and efficiency. Effective machine maintenance and equipment optimization will improve your machine lifetime and your overall equipment effectiveness. We distinct two flavors:. Improve the operational state, and the production process of your equipment to improve line performance, achieving your clearly defined targets. Do you need to increase the speed of your production line? Or reduce waste and improve the lifetime of spare parts?
Manufacturing Service & Support
This is great, and the team loves hearing about customers increasing the security of their solutions. This blog post should help clarify things. This article is only relevant for devices using TPM 2. Check out this blog post to learn more about secure hardware with the Device Provisioning Service using X.
Security, at the manufacturing level, is the key component to full realization of the IoT. Each day, another Internet of Things IoT security breach dominates the headlines. The lack of security in these devices is something that rests heavily on the minds of manufacturers, technology providers and resellers. Manufacturers are always looking to improve the efficiency of the production line, whether that is through speed, eliminating bottlenecks and waste or accuracy of production. Manufacturing executives must be able to reduce waste, speed up automated processes and ensure quality remains high. Adding internet-connected machines and devices inserts additional responsibilities to this list: ensure data security, privacy and safety. This digital credential establishes a root of trust, securely authenticates the device and ensures private communication with services. Today, there is still a lack of understanding and a lot of confusion in the industry around how best to manage identities and implement IoT security. Security in the Cloud is often met with a lot of skepticism and when talking about managing identities in the cloud, manufacturers often have a lot of questions: What if a cloud service suffers from a network outage and the production line is frozen? Is the Cloud really safe? As a result, a lot of manufacturers are asking for an appliance-based solution that can be deployed in-house, but this can often be very expensive to develop, test and make tamper-proof.
Simple Manufacturing Tips to Speed Up Production and Cut Costs
6 Ways Mobile Devices Can Modernize Manufacturing Task Management
In the latter decades of the 20th century, the creation of new lean production methods set the standard for process improvement and created the framework for the Lean Manufacturing movement. By increasing value and reducing the amount of work required to perform tasks, many companies experienced a transformation that allowed them to significantly improve competitiveness within their industries. A core principle in lean methodology is the removal of waste within an operation. And in any business, one of the heaviest drains on profitability is waste. Lean waste can come in the form of time, material, and labor. But it may also be related to the utilization of skill-sets as well as poor planning. In lean manufacturing, waste is any expense or effort that is expended but which does not transform raw materials into an item the customer is willing to pay for. By optimizing process steps and eliminating waste, only true value is added at each phase of production. Today, the Lean Manufacturing model recognizes 8 types of waste within an operation; seven originally conceived when the Toyota Production System was first conceived, and an eighth added when lean methodology was adopted within the Western World.
Free resources and fresh perspectives on OEE.
Simply put — it identifies the percentage of manufacturing time that is truly productive. Measuring OEE is a manufacturing best practice. By measuring OEE and the underlying losses , you will gain important insights on how to systematically improve your manufacturing process.
Real-Time Monitoring Fuels IoT Growth In Manufacturing
Most manufacturers are always on the lookout for effective methods to improve productivity and reduce costs. Although solutions involving enterprise resource planning andcapital investment abound, one of the most overlooked tools for improvingproduction efficiency is in your pocket, or on your desk next to pictures of yourfamily. In fact, the cell phone is just one ofseveral workaday items or methods that medical device manufacturers can use to reduce setup and process time. Taking the smart phone idea a step further, for example, a PDA can be used to review setup techniques between two operators and thus help to spot ways to improve setup behavior and training.
Scheduling (production processes)
By: Steve Wright on November 8th, Manufacturing Blog Posts. As the old adage goes, time is money.
Innovation and collaborative, synchronized program management for new programs. Integration of mechanical, software and electronic systems technologies for vehicle systems. Product innovation through effective management of integrated formulations, packaging and manufacturing processes.